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    Efficient assembly of automotive components

    You focus on your core business – we take care of the precise and efficient assembly of automotive components for you. Our advanced production facilities and streamlined assembly systems effortlessly handle the growing variety of your modules, ensuring greater flexibility and optimized production.

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    Our experience ensures your success

    At your request, we will take over your complete automotive assembly process. With our long-standing experience in automotive manufacturing and a strong focus on quality, we can help you optimize your production to run smoothly and cost-efficiently, maximizing your competitiveness. Benefit from more than 20 years of experience in final assembly for automotive production lines – even when it comes to complex modules. Whether door panels, center consoles, interior headliners or complete engines, front and rear axles as well as radiator modules in the chassis segment – we guarantee you the highest level of quality and precision in every step of automotive manufacturing.

    Flexible assembly for automotive components

    Close-up of a car interior with a modern and sleek gear shift design

    Interior modules

    Take advantage of our flexibility across a wide range of component variants. We can easily integrate colors, face materials and design options. With over 31 million assembled modules, we have tried and tested processes that can be optimally adapted to your requirements.

    Employee assembling exterior automotive parts in a production line setting

    Exterior modules

    Drawing on our experience, we optimize the upgrade of your engines as well as the assembly of front and rear axle modules. Integrating our know-how into your development process at an early stage will sustainably improve the efficiency and quality of your automotive manufacturing.

    Aerial view of a large car parking lot with organized rows of vehicles.

    Complete vehicles

    Being the first logistics service provider to offer complete automotive assembly, we provide our customers with established process expertise. Benefit from our experience in building electric vehicles and light trucks, enabling innovative solutions for the assembly of automotive parts.

    Quality you can rely on: on-site car assembly

    We set up our automotive assembly lines directly on your factory premises or near them ensuring a seamless and efficient integration into your production. Transportation to the assembly line works either in a clocked manner or directly via a conveyor connection.

    Using in-house developed processes and production systems, we ensure the highest quality standards. In addition to assembly for automotive production lines, our comprehensive services include the design of hall and factory layouts, process simulation and the development of container systems that ensure an optimal production sequence.

    Overview of our services

    Spacious warehouse with neatly arranged automotive parts and storage racks

    Factory and plant layout

    Whether you are working with an existing space or a new building, we will find the most cost-effective solution from a range of process options. Thanks to modern CAD tools (computer-aided design) and our engineers’ expertise, we can react flexibly to any changes and guarantee efficient processes.

    Factory worker at a automotive assembly line

    Automotive assembly lines

    We develop your assembly process based on your CAD data, assess it and implement the production lines with strong partners. Initially, we define the individual assembly steps and create a specification sheet. This ensures that the result is precisely what we have defined together.

    Engineers reviewing data on multiple monitors in a control room wearing safety gear

    Process simulation

    You set the pace, we run simulations for our processes to ensure that we can adhere to it precisely – every time. Your production sequence is at the heart of our planning. By making every second count, we ensure maximum efficiency and reliability for your success.

    Automated warehouse setting with a worker operating a tugger train transporting sequenced containers in front of high storage racks

    Design of sequence containers

    Special container systems ensure that your sequence always remains intact. Drawing on our experience we support you in designing the sequence racks that ensure the correct order of picking in the production process. In case of uncertainties, we check the sequence before delivery.

    Customized solutions for your production

    • Automotive assembly wherever you need us: We offer maximum flexibility by setting up our assembly lines directly on your factory premises or in immediate proximity. Your components are transported efficiently via synchronized vehicles or direct conveyor connections – for seamless integration and optimized processes. 
    • Comprehensive service: We take care of the entire process from incoming goods to storage and production supply. Our service includes order picking, sequencing and pre-assembly. You benefit from seamless quality control and traceability, which makes your processes safer and more efficient.
    • Solutions for assembly lines: From the planning, financing and construction to the operation and maintenance – we offer you a comprehensive solution beyond mere assembly for automotive production lines. This way you don't have to worry about anything and can focus on your core competencies.
    • Precision and reliability: With us, every second counts: the exact sequencing and clocking of your production are the focus of our planning. This is how we ensure that your processes run smoothly and according to schedule.
    Friendly call center agent who is talking to a customer

    Do you need efficient and precisely tailored assembly processes for your automotive production?

    Optimize your Automotive assembly now – we will be happy to advise you!

    Frequently asked questions

    We use various measures to successfully ensure quality in car assembly, including inline quality controls, automatic monitoring systems and regular spot checks. We also apply standardized processes and ISO certifications to ensure that the assembly quality meets the requirements of automotive production.

    Major challenges in automotive production include the complexity of the models, the requirements for individualization, and the implementation of new technologies while ensuring high-quality standards and optimizing costs at the same time. With our expertise and rigorous quality standards, we are ideally equipped for the hurdles when taking on the assembly for automotive production lines. Whether it is adapting production to changing models or training staff for new processes – our know-how and years of experience allow us to respond flexibly to your requirements.

    Just-in-time (JIT) means that components for automotive production are then supplied when they are needed in the assembly process. Just-in-sequence (JIS) extends this concept by delivering the parts in the order in which they are fitted to the vehicle. Both concepts help to minimize storage costs and optimize the flow of materials. However, they require precise planning of automotive assembly processes by the automotive industry as well as close cooperation with suppliers.

    Logistics is a decisive factor in the assembly of automotive components. As a logistics service provider, Rhenus ensures that the required parts are delivered on time and guarantees that the assembly process runs smoothly. From handling parts to storing and providing them on the production line, logistics influences the efficiency of the entire assembly chain. With efficient logistics processes, we reduce bottlenecks, save costs and optimize production speed.